Rollers for Bulk Handling and Bulk Conveyor Belts

Nata nel distretto di Sassuolo, Nuova Omec sviluppa rulli CERAM e Serie BX per ogni fase del processo ceramico: forni, essiccatoi, linee di smaltatura, box e bilancelle.

The ceramics industry (tiles, sanitary fixtures, technical ceramics, and refractories) is one of the most demanding environments for material-handling components. Roller conveyors operate in environments characterized by:

  • Extremely fine and highly abrasive clay and glaze particles that penetrate the bearings
  • High operating temperatures in the drying areas (up to 200°C and higher)
  • Loads that vary depending on the tile size (from 10×10 cm to 1600×3200 mm slabs)
  • continuous operation without scheduled maintenance shutdowns
  • delicate surfaces of unglazed or glazed tiles that must not be scratched

NUOVA OMEC addresses these challenges with rollers designed specifically for the industry: high-seal, dust-proof bearings; stainless steel or technically coated roller shells; reinforced end caps; and options for high-temperature applications.

In a modern ceramics plant, conveyor rollers are used in nearly every stage of the production process. That’s where NUOVA OMEC rollers come into play:

Pressing

Press discharge

Pre-dryer

50–120°C

Vertical dryer

Up to 200°C

Glazing / Decoration

Production line

Roller kiln

Refractory rollers

Sorting / Sizing

End of line

Packaging / Storage

Warehouse

The highlighted stages are those in which NUOVA OMEC rollers are used directly and repeatedly.

Parameter Value / Option Notes
Standard maximum operating temperature −5°C to +80°C Special versions up to +200°C
Casing Material AISI 304 (IX1) stainless steel Standard for humid and dusty environments
Delicate tile coating Soft PVC, PU, foam Shore hardness 30–80 A
Bearing Protection Labyrinth, 2RS, IP67 Against abrasive dust
Supported tile sizes From 10×10 cm to 160×320 cm Custom-made rollers for large slabs
Load capacity per roller 10 to 500+ daN Depending on the series and size
Special Finishes FDA, antistatic PVC, ATEX Upon request
  • Decades of experience working with leading Italian and European tile manufacturers
  • Ability to supply custom-made rollers for large formats (sheets up to 160×320 cm)
  • Bearings with special high-temperature grease (Class H) installed upon request
  • All-stainless-steel versions (IX1/IX) for environments with water and frequent cleaning
  • Feasibility studies for non-standard roller conveyors (out-of-spec weights, special sizes, multi-layer)

The standard series are rated up to +80°C. For vertical dryers operating at higher temperatures (120–200°C), NUOVA OMEC supplies special versions with high-temperature bearings lubricated with H grease, FKM seals, and a stainless steel housing. Please contact the technical department, specifying the operating temperature and the roller’s position in the oven.

NUOVA OMEC uses various protection systems depending on the severity of the operating environment: double-sealed bearings (2RS) as standard, steel labyrinth seals for environments with high levels of abrasive dust, and versions with a closed, IP67-sealed housing for the most critical conditions. The optimal choice is determined on a case-by-case basis by the engineering department.

Yes. NUOVA OMEC manufactures custom rollers in non-standard lengths to accommodate the large formats characteristic of modern ceramic production. For slabs measuring 120×120 cm, 160×160 cm, and 160×320 cm, specific sizing is required, which the engineering department determines based on the slab’s weight, the roller pitch, and the conveyor speed.